Sustainable Layout Design Based on Integrated Systematic Layout Planning and TOPSIS: A Case Study

Authors

  • Meiliza Dresanala
  • Shanty Kusuma Dewi Departement of Industrial Engineering University Of Muhammadiyah Malang (UMM), Indonesia. Address: Jl. Tlogomas No 246 Malang, Jawa Timur, Indonesia. Email: shanty.kusumadewi@gmail.com, Indonesia, Indonesia
  • Dana Marsetiya Utama

DOI:

https://doi.org/10.22219/JTIUMM.Vol24.No1.51-64

Keywords:

Sustainable Layout, Activity Relation Chart , Systematic Layout Planning, Sustainable Design Layout, TOPSIS

Abstract

This research applies the concept of sustainable layout in the manufacturing industry by incorporating social, environmental, and economic aspects in the production process. The main objective of this research is to design a sustainable layout for the plastic packaging manufacturing industry. The approach utilizes the TOPSIS method to select an Activity Relation Chart (ARC) integrated with a systematic Layout Planning procedure. A case study is presented on an industry that produces plastic packaging in Indonesia. The results show that the proposed sustainable layout design significantly reduces the material handling distance compared to the initial layout. These results confirm that the Systematic Layout Planning approach and TOPSIS method have great potential in designing layouts that integrate sustainable principles effectively in manufacturing environments.

Downloads

Download data is not yet available.

Author Biography

Shanty Kusuma Dewi, Departement of Industrial Engineering University Of Muhammadiyah Malang (UMM), Indonesia. Address: Jl. Tlogomas No 246 Malang, Jawa Timur, Indonesia. Email: shanty.kusumadewi@gmail.com, Indonesia, Indonesia

 

 

PROFILE

  1. PROFILE GOOGLE SCHOLAR : https://scholar.google.co.id/citations?user=VC50sVIAAAAJ&hl=en&oi=ao

 

References

M. Song, Y. Chen, and Q. An, "Spatial econometric analysis of factors influencing regional energy efficiency in China," Environmental Science and Pollution Research, vol. 25, no. 14, pp. 13745-13759, 2018. https://doi.org/10.1007/s11356-018-1574-5.

R. Kumar, S. P. Singh, and K. Lamba, "Sustainable robust layout using Big Data approach: A key towards industry 4.0," Journal of Cleaner Production, vol. 204, pp. 643-659, 2018. https://doi.org/10.1016/j.jclepro.2018.08.327.

A. Mubin, D. M. Utama, and R. C. Nusantara, "Manufacturing Sustainability Assessment Comprising Physical and Mental Workload: An Integrated Modified SVSM and AHP Approach," Process Integration and Optimization for Sustainability, vol. 7, no. 1, pp. 407-417, 2023. https://doi.org/10.1007/s41660-022-00300-z.

D. M. Utama, N. Ardiyanti, and A. A. Putri, "A new hybrid method for manufacturing sustainability performance assessment: a case study in furniture industry," Production & Manufacturing Research, vol. 10, no. 1, pp. 760-783, 2022. https://doi.org/10.1080/21693277.2022.2141366.

A. Tayal, A. Solanki, and S. P. Singh, "Integrated frame work for identifying sustainable manufacturing layouts based on big data, machine learning, meta-heuristic and data envelopment analysis," Sustainable Cities and Society, vol. 62, p. 102383, 2020. https://doi.org/10.1016/j.scs.2020.102383.

R.-D. Chang, J. Zuo, Z.-Y. Zhao, G. Zillante, X.-L. Gan, and V. Soebarto, "Evolving theories of sustainability and firms: History, future directions and implications for renewable energy research," Renewable and Sustainable Energy Reviews, vol. 72, pp. 48-56, 2017. https://doi.org/10.1016/j.rser.2017.01.029.

S. P. Singh and V. K. Singh, "An improved heuristic approach for multi-objective facility layout problem," International Journal of Production Research, vol. 48, no. 4, pp. 1171-1194, 2010. https://doi.org/10.1080/00207540802534731.

M. Kikolski and C.-H. Ko, "Facility layout design – review of current research directions," Engineering Management in Production and Services, vol. 10, no. 3, pp. 70-79, 3918. https://doi.org/doi:10.2478/emj-2018-0018.

S. A. Ali Naqvi, M. Fahad, M. Atir, M. Zubair, and M. M. Shehzad, "Productivity improvement of a manufacturing facility using systematic layout planning," Cogent Engineering, vol. 3, no. 1, p. 1207296, 2016. https://doi.org/10.1080/23311916.2016.1207296.

B. Suhardi, E. Juwita, and R. D. Astuti, "Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach," Cogent Engineering, vol. 6, no. 1, p. 1597412, 2019. https://doi.org/10.1080/23311916.2019.1597412.

A. R. S. C. Rodriguez and P. V. D. Oliveira, "An extension of systematic layout planning by using fuzzy AHP and fuzzy VIKOR methods: a case study," European Journal of Industrial Engineering, vol. 16, no. 1, pp. 1-30, 2021. https://doi.org/10.1504/EJIE.2022.119368.

Q. Lin and D. Wang, "Facility Layout Planning with SHELL and Fuzzy AHP Method Based on Human Reliability for Operating Theatre," Journal of Healthcare Engineering, vol. 2019, p. 8563528, 2019. https://doi.org/10.1155/2019/8563528.

V. E. de Oliveira Gomes, D. J. De Barba, J. de Oliveira Gomes, K.-H. Grote, and C. Beyer, "Sustainable Layout Planning Requirements by Integration of Discrete Event Simulation Analysis (DES) with Life Cycle Assessment (LCA)," in Advances in Production Management Systems. Competitive Manufacturing for Innovative Products and Services, Berlin, Heidelberg, 2013, pp. 232-239: Springer Berlin Heidelberg. https://doi.org/10.1007/978-3-642-40361-3_30.

M. Süße, S. Ihlenfeldt, and M. Putz, "Framework for increasing sustainability of factory systems by generative layout design," Procedia CIRP, vol. 105, pp. 345-350, 2022. https://doi.org/10.1016/j.procir.2022.02.057.

A. M. Elsayed, H. H. Elanwar, M. Marzouk, and S. S. Safar, "Sustainable layout design of steel buildings through embodied energy and costs optimization," Cleaner Engineering and Technology, vol. 5, p. 100308, 2021. https://doi.org/10.1016/j.clet.2021.100308.

N. N. Nordin, R. Ab Razak, and G. Marthandan, "A Unique Strategy for Improving Facility Layout: An Introduction of The Origin Algorithm," Sustainability, vol. 15, no. 14. 2020. https://doi.org/10.3390/su151411022.

P. Pérez-Gosende, J. Mula, and M. Díaz-Madroñero, "Overview of Dynamic Facility Layout Planning as a Sustainability Strategy," Sustainability, vol. 12, no. 19. 2020. https://doi.org/10.3390/su12198277.

O. Sutari and S. U. Rao, "Development of plant layout using systematic layout planning (SLP) to maximize production–A case study," International Journal of Mechanical and Production Engineering, vol. 2, no. 8, pp. 63-66, 2014.

A. T. Haryanto, M. Hisjam, and W. K. Yew, "Redesign of Facilities Layout Using Systematic Layout Planning (SLP) on Manufacturing Company: A Case Study," IOP Conference Series: Materials Science and Engineering, vol. 1096, no. 1, p. 012026, 2021. https://doi.org/10.1088/1757-899X/1096/1/012026.

A. P. Lista, G. L. Tortorella, M. Bouzon, S. Mostafa, and D. Romero, "Lean layout design: a case study applied to the textile industry," Production, vol. 31, 2021. https://doi.org/10.1590/0103-6513.20210090.

A. Wahid, "Application Of Track Balance And Re-Layout Proposed Using Heuristic Methods And Activity Relationship Chart In The Integrating Process: A Case Study in PT HAI," JKIE (Journal Knowledge Industrial Engineering), vol. 8, no. 3, pp. 215-223, 2021. https://doi.org/10.35891/jkie.v8i3.2754.

F. Dweiri, "Fuzzy development of crisp activity relationship charts for facilities layout," Computers & Industrial Engineering, vol. 36, no. 1, pp. 1-16, 1999. https://doi.org/10.1016/S0360-8352(98)00102-8.

Z. D. U. Durmusoglu, "A TOPSIS-based approach for sustainable layout design: activity relation chart evaluation," Kybernetes, vol. 47, no. 10, pp. 2012-2024, 2018. https://doi.org/10.1108/K-02-2018-0056.

D. M. Utama, "AHP and TOPSIS Integration for Green Supplier Selection: A Case Study in Indonesia," Journal of Physics: Conference Series, vol. 1845, no. 1, p. 012015, 2021. https://doi.org/10.1088/1742-6596/1845/1/012015.

D. M. Utama, R. P. Parameswari, and A. Mubin, "Evaluation and Performance Analysis using ANP and TOPSIS Algorithm," Journal of Physics: Conference Series, vol. 2394, no. 1, p. 012005, 2022. https://doi.org/10.1088/1742-6596/2394/1/012005.

T. Yang, C. T. Su, and Y. R. Hsu, "Systematic layout planning: a study on semiconductor wafer fabrication facilities," International Journal of Operations & Production Management, vol. 20, no. 11, pp. 1359-1371, 2000. https://doi.org/10.1108/01443570010348299.

M. d. R. Cabrita, J. P. Domingues, and J. Requeijo, "Application of Lean Six-Sigma methodology to reducing production costs: case study of a Portuguese bolts manufacturer," International Journal of Management Science and Engineering Management, vol. 11, no. 4, pp. 222-230, 2016. https://doi.org/10.1080/17509653.2015.1094755.

C. G. Machado, M. P. Winroth, and E. H. D. Ribeiro da Silva, "Sustainable manufacturing in Industry 4.0: an emerging research agenda," International Journal of Production Research, vol. 58, no. 5, pp. 1462-1484, 2020. https://doi.org/10.1080/00207543.2019.1652777.

D. Y. Pimenov et al., "Resource saving by optimization and machining environments for sustainable manufacturing: A review and future prospects," Renewable and Sustainable Energy Reviews, vol. 166, p. 112660, 2022. https://doi.org/10.1016/j.rser.2022.112660.

I. D. Paul, G. P. Bhole, and J. R. Chaudhari, "A Review on Green Manufacturing: It's Important, Methodology and its Application," Procedia Materials Science, vol. 6, pp. 1644-1649, 2014. https://doi.org/10.1016/j.mspro.2014.07.149.

T. Ibn-Mohammed et al., "A critical analysis of the impacts of COVID-19 on the global economy and ecosystems and opportunities for circular economy strategies," Resources, Conservation and Recycling, vol. 164, p. 105169, 2021. https://doi.org/10.1016/j.resconrec.2020.105169.

L. Sadeghi, J.-Y. Dantan, A. Siadat, and J. Marsot, "Design for human safety in manufacturing systems: applications of design theories, methodologies, tools and techniques," Journal of Engineering Design, vol. 27, no. 12, pp. 844-877, 2016. https://doi.org/10.1080/09544828.2016.1235262.

Downloads

Published

03/27/2023

How to Cite

Dresanala, M., Kusuma Dewi, S., & Utama, D. M. (2023). Sustainable Layout Design Based on Integrated Systematic Layout Planning and TOPSIS: A Case Study. Jurnal Teknik Industri, 24(1), 51–64. https://doi.org/10.22219/JTIUMM.Vol24.No1.51-64

Issue

Section

Article